Industries across the board are investing in lean operations. General machine maintenance, especially degreasing, is crucial to smooth operations, and it doesn’t have to take an enormous amount of time. Vapor degreasing is becoming increasingly popular as an efficient, effective solution.
When cleaning your equipment, anything you can do to make the process more streamlined can limit mechanical downtime and prevent costly repairs. Check out the benefits of vapor degreasing so that you can decide whether it’s the right option for you.
In essence, vapor degreasing takes the basic components of classic degreasing solutions and sets them free as floating fumes. You start with a degreasing agent and, by highly controlled means, boil it to a vapor that can move in and around machine parts (suspended above the boiling solvent) without requiring a person to physically apply it. Meanwhile, above your suspended parts are cooling coils that turn the vapors back into liquid. As the condensed liquid degreaser falls, it takes the grime with it.
The entire process is closely monitored so that your parts get the same — and often better — deep degreasing to keep them running smoothly.
Vapor degreasing is growing in popularity. Already, it is commonly used in such industries as automotive, medical device manufacturing, electronics, aerospace, and jewelry. Any industry that deals in simple and complex machine parts stands to benefit from vapor degreasing. If you have ever struggled with deep-cleaning and degreasing crevices that are difficult to access, then vapor degreasing could be an excellent solution.
Depending on the industrial needs, vapor degreasing methods have been tweaked for smarter application, with such solutions as spray immersion, ultrasonic cleaning and other innovative techniques.
Companies that have adopted vapor degreasing have done so for a variety of reasons. Here are just a few:
In short, it can be complicated. You have to consider azeotrope (similar boiling points), solvents specific to your soil contaminant, and solvents that won’t damage your machinery. It takes a bit of technical savvy to find the perfect blend. Of course, the experts at Enviro Tech are more than happy to help you find the solution that works best for you. Contact us to learn more.
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Precision parts manufacturing demands effective materials selection, minute attention to design details, precise tools and machines, and highly skilled labor. But even a microscopic speck or smudge of grease, oil or dirt on a part can render all of the above useless. For precision parts to fit together to the correct tolerances and for welds to hold, parts must be impeccably cleaned and free of all traces of contamination. Yet, operational efficiency also must be considered. The ideal cleaning system for parts will be both effective and economical.
Learn more about the many benefits of utilizing vapor degreasing technology for your parts cleaning!
Here at Enviro Tech International degreasing solvents are all that we do, and thus we understand the importance of a high quality standard for precision cleaning in the manufacturing process. We also understand that much thought goes in to deciding not just what products are selected for use in critical cleaning, but that the methods in which these products are to be used are equally important.
NEXT-HD Pro is a replacement solvent for TCE and PERC. NEXT-HD Pro is Enviro Tech’s newest 1,2 trans blend using no HFC’s. This solvent blend is perfectly suited for vapor degreasing in modern equipment and general cleaning. Its solvency for hydrocarbon soils is superior to most similar high-trans fluorinated solvent blends.
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When selecting a parts cleaning method, facility managers must keep many factors in mind. One of the most pressing things to consider is the environmental impact of the method chosen, and the need to remain compliant with environmental protection regulations. However, cost containment is also always an essential consideration when selecting any industrial process.
When selecting a vapor degreaser, you’re likely to have questions. From equipment set up and placement to questions about the chemicals used in the process, starting a vapor degreasing operation can appear daunting. But with the right guidance, it doesn’t need to be. Below is a simple guide to help you better understand vapor degreasing and the options available to you.